In general terms, pallet truck It is a large structure for safely storing goods. Its function is to keep palletized products protected against falls, damage, and loss.
The proposal is simple and efficient: optimize space, organize inventory, and ensure quick access for forklifts.
Therefore, pallet racking remains among the most widely adopted solutions in distribution centers and warehouses that require safety without sacrificing efficiency.
What is pallet racking and why is it so widely used?
THE pallet racking structure It was developed to offer selectivity and high-speed movement. Each pallet has a defined position, which facilitates location, counting, and rotation.
In practice, pallet racking offers a balance between initial cost, layout flexibility, and operational performance.
How to implement a pallet racking system without errors?
The implementation of pallet racking system It begins with a technical diagnosis. Map out SKUs, turnover, weight, pallet height, and handling equipment.
Level adjustments can be made by repositioning the stringers, provided they are approved by the manufacturer. It is a system with a relatively low initial investment and scalability.
Integration with inventory control methodologies is straightforward. Barcodes and radio frequency (RF) codes gather item, batch, and expiration date data, keeping the operation traceable.
Where are industrial pallet racks used?
Pallet racking is ideal for diverse storage environments where selectivity is crucial. It is commonly used in distribution centers, logistics operators, and industries with a wide variety of SKUs.
Design parameters typically combine low investment, 100% selectivity, and quick access to any pallet.
The system can operate with different types of forklifts and, in advanced projects, integrate with... stacker cranes and automation solutions.
What are the main advantages of a pallet racking system?
- Excellent inventory control, with positions defined by pallet.
- Cargo protection, with reduced damage and breakage.
- Optimization of vertical space and product turnover.
- Organized operation and easy to verify.
- Flexibility to adapt levels and corridors according to demand.
What are the main types of pallet racking?
Conventional pallet racking
It provides direct access to all pallets. Level adjustment is simple, subject to manufacturer validation.
Exige corredores compatíveis com a empilhadeira utilizada e aceita grande variedade de SKU. É a base ideal para combinar armazenagem com picking por nível baixo.
Double-depth pallet rack
It stores two pallets deep on the same level. One aisle serves four positions per level, two on each side.
It reduces the number of aisles and improves space utilization. Selectivity is halved, but capacity can increase significantly. It typically uses reach trucks.
Narrow aisle pallet racking
It increases density by reducing aisle width. Operates with three-way or articulated forklifts.
Three-way forklifts operate in narrower aisles, using rail or induction guidance. They require a very level floor.
Articulated forklifts operate between 2 and 2.2 meters, requiring less leveling and without guide rails, allowing for a mix of narrow aisle and double-depth configurations when necessary.
In both cases, it is possible to reach greater heights than conventional forklifts, increasing the number of pallets per square meter.
Bertolini pallet racking: the right design for every operation.
Bertolini Storage Systems develops Custom pallet racking system designs.
The focus is on extracting performance safely, combining layout, accessories, and integration with inventory and shipping processes. Each project considers standards, structural analysis, cargo characteristics, handling equipment, and the actual workflow. The result is a... pallet racking structure Designed for productivity and controlled costs throughout the lifecycle.
FAQ – Frequently Asked Questions about Pallet Racking
- What is pallet racking and what is it used for?
It is a metal structure for storing pallets safely and selectively, allowing quick access and efficient inventory control. - What is the best pallet racking system on the market?
It depends on the SKU mix, turnover, space, forklift type, and selectivity goals. In general, the best option is the one that delivers a balance of safety, density, and total cost for your profile. - Conventional or double-depth pallet racking: which to choose?
The Pallet Rack Conventional design prioritizes total selectivity. The double-depth design, on the other hand, increases capacity and reduces aisle size, resulting in less selectivity. The decision depends on turnover and volume per SKU. - Three-way or articulated forklift for narrow aisles?
Trilateral lifts allow for smaller corridors with guide rails, but require very level flooring. Articulated lifts operate in close corridors, with less flooring requirement and without guide rails. - Do industrial pallet racks support automation?
Yes. They can integrate with WMS, RF scanners, light/voice picking, and in some scenarios, stacker cranes and conveyors.
Integrated solutions to reduce costs and increase productivity.
THE pallet truck It is the backbone of palletized storage. When properly sized and integrated with processes and automation, it transforms intralogistics: it optimizes vertical space, ensures selectivity according to the SKU mix, and reduces the cost per order with safety and predictability.
To get the most out of it, it's important to connect technical design, scheduled maintenance, and other integrated solutions. This way you gain inventory control, turnover speed, and regulatory compliance.
Take advantage of this exclusive content that brings together practices and checklists to improve the layout and inventory control of your warehouse. Download it. Free e-book: A Guide to Having a More Productive and Less Costly Warehouse and move on to the next step safely.
